Custom Letterman Patches

Chenille Letters, Mascots & Varsity Award Patches

Fusion Patches creates premium custom letterman patches featuring the classic raised chenille style for varsity and letterman jackets. We manufacture school letters, mascots, sport symbols, achievement patches, and award designs, all carefully matched to your school’s colors for an authentic varsity look.

4,000+

Bulk Orders

ASI

Verified

Free Sample

500+ Order

2 week

Turnaround

Get Your Free Quote & Design Mockup

At Fusion Patches, we manufacture custom letterman and varsity patches in the classic chenille style with a low minimum order of just 5 pieces. Featuring soft, raised chenille yarn on a durable felt base, our patches deliver the traditional varsity look for school letters, mascots, sports icons, and achievement awards. We carefully match your school colors for a consistent, professional finish and use durable sew-on backing to ensure long-lasting performance on letterman jackets. Every order includes free worldwide shipping and a free digital mockup within 12–24 hours, so you can approve your design before production begins.

Our Work Samples

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Patches Made For Teams At

Real Customer Orders, Real Results

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Real Customer Orders, Real Results

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What Goes on a Letterman Jacket

Varsity letters

The main chenille school letter, 4 to 12 inches, in your colors and style.

Mascots

School mascot patches in raised chenille to pair with the letter.

Sport & activity icons

Sport, band, and club icons for the sleeves and chest.

Award stars & years

Year patches, award stars, and bars marking each season and honor.

How a Letterman Patch Is Built

Type

Chenille for the raised varsity texture; embroidered for fine-detail year and sponsor patches.

Backing

Felt sew-on base, stitched to the jacket for years of wear. Iron-on does not bond to chenille.

Size & color

4 to 12 inch letters, two-color and outlined styles, with free Pantone school-color matching.

Custom Letterman & Varsity Patches Reviews

5 out of 5 from 6 verified customer reviews

Excellent experience from start to finish. The patches were made exactly as approved, arrived on time, and looked fantastic. Customer support kept me informed throughout the process and made everything smooth and hassle-free.

I was impressed by the quality and attention to detail. The colors were vibrant, stitching was clean, and the final product exceeded expectations. Shipping was fast, and the team was professional from beginning to end.

Outstanding craftsmanship and reliable service. The patches matched the mockup perfectly and arrived right on schedule. Communication was excellent throughout the order, making the entire experience simple and stress-free.

Great quality, fast turnaround, and excellent customer service. Every detail was handled with care, and the finished patches looked amazing. The ordering process was easy, and I will definitely order again in the future.

Very satisfied with both the product and the service. The patches were durable, professionally made, and exactly what I requested. Delivery was prompt, and the support team answered every question quickly and clearly.

Highly recommend this company for custom patches. The quality was exceptional, the ordering process was straightforward, and the finished product looked even better than expected. Fast delivery and excellent customer support throughout.

What Our Customers Say

Trusted by real customers. See why they return for every patch order.

Outstanding service from beginning to end. My custom patches arrived exactly when promised, and the quality exceeded my expectations. When I had a small issue with part of the order, the support team responded quickly and resolved everything without any hassle. I'll definitely order again.

Very impressed with the entire process. The patches turned out great, shipping was fast, and communication was excellent throughout. A couple of items needed replacing, and customer service handled it immediately. Great quality, reliable service, and an overall fantastic experience.

Couldn't be happier with my order. The patches arrived on time, looked exactly like the proof, and were made with excellent craftsmanship. When I contacted support about a minor issue, they went above and beyond to make it right. Highly recommended, and I'll be ordering more soon.

Fantastic experience all around. The patches arrived on schedule and looked even better than I expected. The quality was excellent, and the customer service team was responsive and helpful every step of the way. Everything was handled professionally, and I'll definitely be placing another order.

4 Free Benefits Included with Every Order

Money Back Guarantee

Your satisfaction is stitched into every patch—we make sure it's everything you envisioned.

Low Minimums

Bring your ideas to life starting with only 5 patches. Big creativity, low order requirements!

Quick Turnaround

When time matters, we've got you covered. Custom patches delivered within 7–14 days.

Free Sample First

Large orders come with a free sample, so you can verify quality before production begins.

4 Free Benefits Included with Every Order

Money Back Guarantee

Your satisfaction is stitched into every patch—we make sure it's everything you envisioned.

Edit Template

Low Minimums

Bring your ideas to life starting with only 5 patches. Big creativity, low order requirements!

Edit Template

Quick Turnaround

When time matters, we've got you covered. Custom patches delivered within 7–14 days.

Edit Template

Free Sample First

Large orders come with a free sample, so you can verify quality before production begins.

Edit Template

HERE'S EXACTLY HOW WE MAKE YOUR PATCHES IN 3 STEPS

From your artwork or idea to a patch in hand. Three steps, no surprises, no setup fees.

Step

SKETCH

Step

MOCKUP

Step

PATCH

STEP 01

STEP 02

STEP 03

Letterman Patches FAQ

Letterman patches are used to recognize achievements in sports, academics, music, clubs, and other extracurricular activities. They are commonly sewn onto varsity and letterman jackets.

Fusion Patches manufactures chenille letters, mascots, sport icons, award bars, championship stars, graduation year patches, and fully custom varsity patches.

Our minimum order starts at just 5 custom letterman patches, making it ideal for individual students, teams, schools, and clubs.

Yes. We carefully match your school colors to create letterman patches that complement your varsity jackets and school branding.

Sew-on backing is the most popular and recommended option for chenille letterman patches because it provides long-lasting durability on varsity jackets.

We provide a free digital mockup within 12–24 hours, and most orders are completed within approximately 7–14 business days after artwork approval.

Absolutely. We create fully customized varsity letters, mascots, sport symbols, graduation year patches, achievement bars, and other award designs in virtually any shape and size.

Yes. Our chenille patches are made with premium materials and durable felt backing, providing a classic varsity appearance that lasts for years with proper care.

Custom Letterman & Varsity Patches From Just 5 Pieces

Letterman patches are more than awards—they’re lasting keepsakes that celebrate achievements for years to come. At Fusion Patches, we craft premium chenille letterman patches using soft, raised chenille yarn on a durable felt base to create the classic varsity look. We produce custom school letters, mascots, sports and activity icons, championship stars, graduation year patches, achievement bars, and other award patches, all carefully matched to your school’s colors.

With a minimum order of just 5 pieces and no setup fees, our custom patches are perfect for individual students, sports teams, clubs, and entire graduating classes. Whether you need a single varsity letter or a complete collection of award patches, we provide high-quality craftsmanship and consistent color matching on every order. Before production begins, you’ll receive a free digital mockup to review and approve your design.

Every order includes free worldwide shipping, unlimited design revisions, and a money-back guarantee, ensuring your custom letterman and varsity patches are made to the highest standards.

Get Your Free Mockup.
Takes 60 Seconds

Share your artwork or idea. We send a full-color mockup within 24 hours. Zero risk, no setup fees.

Custom Letterman Patches

4,000+

ASI

Free Sample

2 week

Patches Delivered

Get Your Free Quote & Design Mockup

Our Work Samples

Patches Made For Teams At

Real Customer Orders, Real Results

Real Customer Orders, Real Results

Real Customer Orders, Real Results

What Goes on a Letterman Jacket

Varsity letters

Mascots

Sport & activity icons

Award stars & years

How a Letterman Patch Is Built

Type

Backing

Size & color

Custom Letterman & Varsity Patches Reviews

What Our Customers Say

4 Free Benefits Included with Every Order

Money Back Guarantee

Low Minimums

Quick Turnaround

Free Sample First

4 Free Benefits Included with Every Order

Money Back Guarantee

Low Minimums

Quick Turnaround

Free Sample First

HERE'S EXACTLY HOW WE MAKE YOUR PATCHES IN 3 STEPS

STEP 01

STEP 02

STEP 03

Letterman Patches FAQ

Custom Letterman & Varsity Patches From Just 5 Pieces

Get Your Free Mockup. Takes 60 Seconds

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Our Payment modes:

Company

Custom Patches

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24/7 Customer Care

Located At

Need Live Support

Follow Us

Our Payment modes:

Company

Custom Patches

Bulk Orders

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Custom Patches

Get Your Free Mockup.
Takes 60 Seconds