Custom Chenille TPU Patches

Innovative patches that combine the soft texture of chenille with sleek TPU elements for a stylish and modern finish. Suitable for premium streetwear, jackets, and branded merchandise.
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    Patches Made For Teams At

    Real Customer Orders, Real Results

    Real Customer Orders, Real Results

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    Real Customer Orders, Real Results

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    What Our Customers Say

    Trusted by real customers. See why they return for every patch order.

    4 Free Benefits Included with Every Order

    Money Back Guarantee

    Your satisfaction is stitched into every patch—we make sure it's everything you envisioned.

    Low Minimums

    Bring your ideas to life starting with only 5 patches. Big creativity, low order requirements!

    Quick Turnaround

    When time matters, we've got you covered. Custom patches delivered within 7–14 days.

    Free Sample First

    Large orders come with a free sample, so you can verify quality before production begins.

    4 Free Benefits Included with Every Order

    Money Back Guarantee

    Your satisfaction is stitched into every patch—we make sure it's everything you envisioned.

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    Low Minimums

    Bring your ideas to life starting with only 5 patches. Big creativity, low order requirements!

    Edit Template

    Quick Turnaround

    When time matters, we've got you covered. Custom patches delivered within 7–14 days.

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    Free Sample First

    Large orders come with a free sample, so you can verify quality before production begins.

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    Backing Options

    Choose the perfect backing for your patches

    Sew On

    Sew on patches are classic, sturdy, DIY friendly. Thread and needles create a permanent bond and give a homemade touch. Satisfaction guaranteed with every stitch

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    Iron On

    Iron-on patches backing becomes the instant fabric friend. Just press and voila, your design sticks like magic. The custom iron-on patches backing are almost permanent.

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    Velcro

    Rock your gear with Velcro fabric patches. Velcro backing has a sew-on loop side that catches onto any surface for easy swaps. Ideal for adding versatility to backpacks.

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    Sticker Backing

    Sticker backings add instant elegance without sewing. Just peel, stick, and bam! This temporary sticker is perfect for casual style on outfits, and fun on fabric.

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    No Border Patches

    No-border patches offer raw, edgy and DIY-friendly designs-just like a tattoo for your fabric. Perfect to give a modern touch to your embroidery, leather iron-on patches, and more!

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    Embroidered Border

    Embroidered patches with borders weave magic, framing designs and telling unique stories. We craft mini masterpieces by customizing the border thickness.

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    Merrow Border Patch

    Choose Merrow borders to give your sew on patches an over-locked edge finishing. Plus, the stitching helps keep the edges from fraying, making your patch last longer

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    Border Options

    Customize your patch borders and colors

    Thread & Color Options

    Special thread and color effects

    Metallic Thread

    Indulge in the disco vibes with metallic embroidery patches. Perfect for bold emblems, making patches for hats shine with elegance and glamour!

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    Glow In The Dark

    Illuminate your embroidered patches with glow-in-the-dark magic! Perfect for spooky logos and playful designs on embroidered patches!

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    3D Puff Embroidery

    Elevate your patch with 3D puff embroidery! Bold logos and designs create a playful eye catching effect on caps and sportswear, Choose wisely for lasting impressions.

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    Button Loop

    Button loops add versatility-hang patches from button or pins with ease. No sewing needed, just loop and go! Easy on, stay off, perfect for scouting uniforms.

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    Upgrades & Add-ons

    Enhance your patches with premium options

    HERE'S EXACTLY HOW WE MAKE YOUR PATCHES IN 3 STEPS

    From your artwork or idea to a patch in hand. Three steps, no surprises, no setup fees.
    Step
    1
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    1
    SKETCH
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    MOCKUP
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    PATCH

    STEP 01

    STEP 02

    STEP 03

    WORK SAMPLE

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    Ordering 50+ pieces?

    Order in Bulk & Save More

    HOW CUSTOM PATCHES WORK

    We’ve streamlined the ordering experience to make custom patches fast, easy, and stress-free.
    Custom Iron On Patches

    Production Starts

    Crafted with precision
    Once approved, our team carefully manufactures your patches using premium materials and expert craftsmanship.

    Delivered to Your Door

    Quality, right on time
    Your finished patches are securely packaged and shipped straight to your doorstep, ready to impress.

    Submit Your Design

    Fast and hassle-free
    Share your artwork or idea through our quote form, and our patch experts will help bring your vision to life.

    Review Your Sample

    Approve with confidence
    We’ll provide a sample for your approval and make any necessary revisions before production begins.

    HOW CUSTOM PATCHES WORK

    We’ve streamlined the ordering experience to make custom patches fast, easy, and stress-free.
    Custom Iron On Patches

    Submit Your Design

    Fast and hassle-free
    Share your artwork or idea through our quote form, and our patch experts will help bring your vision to life.

    Review Your Sample

    Approve with confidence
    We’ll provide a sample for your approval and make any necessary revisions before production begins.

    Production Starts

    Crafted with precision
    Once approved, our team carefully manufactures your patches using premium materials and expert craftsmanship.

    Delivered to Your Door

    Quality, right on time
    Your finished patches are securely packaged and shipped straight to your doorstep, ready to impress.

    Premium Custom Iron-On Patches Delivered Across the USA

    Searching for high-quality custom iron-on patches? We’ve got you covered. At Fusion Patches, we combine superior craftsmanship with outstanding customer service to create patches that exceed expectations. Your satisfaction remains at the heart of everything we do.

    From design consultation to fast nationwide delivery, we make ordering custom patches simple and stress-free. Whether you need embroidered, PVC, or personalized jacket patches, we ensure exceptional quality every step of the way.

    Custom Iron-On Patches Made Just for You

    As a leading supplier of custom iron-on patches in the USA, we specialize in creating durable, high-quality patches designed to enhance apparel, uniforms, accessories, and branded merchandise.

    Bring Your Ideas to Life

    Looking for iron-on patches that stand out? Our skilled designers work closely with you to create unique, customized patches tailored to your vision, style, and specifications.

    FREQUENTLY ASKED QUESTIONS

    We offer embroidered patches, PVC patches, woven patches, chenille patches, leather patches, sublimated patches, and Velcro patches customized to your specifications.
    Our minimum order quantity typically starts at 25 patches, depending on the patch type and design requirements.
    Production usually takes 7–14 business days after design approval. Shipping times vary based on your location and selected delivery method.
    Yes, we can create patches in virtually any shape and size to match your logo, artwork, or branding needs.
    Yes, we provide a free digital mockup or proof for your approval before manufacturing begins.
    We offer iron-on backing, Velcro backing, sew-on backing, adhesive backing, and magnetic backing options.
    Yes, our patches are made with high-quality materials designed to withstand regular wear, washing, and outdoor conditions.
    Yes, larger orders qualify for discounted pricing. The more patches you order, the lower the cost per patch.
    Yes, we ship custom patches across the United States and internationally, ensuring safe and timely delivery.

    Get Your Free Mockup.
    Takes 60 Seconds

    Share your artwork or idea. We send a full-color mockup within 24 hours. Zero risk, no setup fees.
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